PROCESSES

PROCESSES

METAL STAMPING

KI (USA) specializes in precision metal stamping processes and products. As a supplier that is centrally located to many automotive industry leaders' manufacturing facilities, KI (USA) can meet your needs and apply our experience in supplying parts to a multitude of industries to your business, no matter the requirement. Whether your business needs a complex metal stamping, development of a rapid part prototype or component assembly, our engineering staff and press operators can meet your need with high quality and efficiency.

ELECTRO-COAT (E-COAT) PAINTING

This is a process of painting which uses electrical current to deposit the paint. The process works on the principal of "Opposites Attract". An e-coat system applies a DC charge to a metal part immersed in a bath of oppositely charged paint particles that are drawn to the metal part. The paint is deposited on the part, forming an even, continuous film over every surface, in every crevice and corner, until the coating reaches the desired thickness. KI (USA) has the staff, equipment and knowledge to supply your company with the highest quality e-coated parts.

WELD ASSEMBLY

Our weld facilities are equipped for projection welding, automatic arc welding, and computer controlled robotic arc welding. To ensure the best product possible, we eliminate the possibility of human error and the monotony of welding operations. KI (USA) engineers are experts at robotic welder programming and can set up custom welding operations to suit your business need.

The following is a list of presses we currently have in use.

Press Number Press Mfg Model Number Press Tons Press Type Bolster Size (mm) Die Height (mm) Slide Height (mm) Stroke Strokes Per Minute Die Change
PR-01 Aida TMX-L2-500 500 7 Stage Transfer 3500 x 1400 800 100 360 15-27 Dual Bolster
PR-02 Aida PMX-L2-600 600 Progressive / BL 2450 x 1400 700 150 200 30-60 Single Bolster
PR-03 Aida PMX-L2-300 300 Tandem 2150 x 1400 800 200 300 25-60 Lift Truck
PR-04 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20-32 Dual Bolster
PR-06 Aida SMX-L2-300 300 Tandem 2150 x 1400 820 350 450 25-30 Lift Truck
PR-08 Aida TMX-L2-300 300 7 Stage Transfer 2500 x 1000 700 100 360 20-32 Dual Bolster
PR-10 Komatsu E2-G300-H-BM 300 Progressive / BL 2150 x 1400 800 200 300 25-60 Lift Truck
PR-11 Aida TMX-III-500 500 7 Stage Transfer 3600 x 1400 1000 130 510 15-27 Dual Bolster
PR-12 Aida TMX-111-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15-27 Dual Bolster
PR-14 Aida NC2-250 250 7 Stage Transfer 2700 x 920 635 40 310 20-30 Die Cart
PR-15 Aida TMX-III-S2-600 600 7 Stage Transfer 3600 x 1400 1000 150 510 15-27 Dual Bolster
PR-25 Aida NC2-2000(1)E 200 Progressive / BL 3600 x 1400 1000 150 15-27 Dual Bolster
PR-27 Komatsu E2T600-3BM 600 7 Stage Transfer 3600 x 1400 1000 150 510 15-27 Dual Bolster
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